ISA transactions
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Healthy rolling element bearings are vital guarantees for safe operation of the rotating machinery. Time-frequency (TF) signal analysis is an effective tool to detect bearing defects under time-varying shaft speed condition. However, it is a challenging work dealing with defective characteristic frequency and rotation frequency simultaneously without a tachometer. ⋯ The rectified TF pictures are then synchrosqueezed as sharper spectra where the rotation frequency and the defective characteristic frequency can be identified, respectively. Both simulated and experimental signals were used to evaluate the present technique. The results validate the effectiveness of the suggested technique for the bearing defect detection.
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Comparative Study
Variance sensitive adaptive threshold-based PCA method for fault detection with experimental application.
Principal Component Analysis (PCA) is a statistical process monitoring technique that has been widely used in industrial applications. PCA methods for Fault Detection (FD) use data collected from a steady-state process to monitor T(2) and Q statistics with a fixed threshold. For the systems where transient values of the processes must be taken into account, the usage of a fixed threshold in PCA method causes false alarms and missing data that significantly compromise the reliability of the monitoring systems. ⋯ The proposed method is implemented and validated experimentally on an electromechanical system. The method is compared with the conventional monitoring methods. Experimental tests and tabulated results confirm the fact that the proposed method is applicable and effective for both the steady-state and transient operations and gives early warning to operators.
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The fault-tolerant control problem belongs to the domain of complex control systems in which inter-control-disciplinary information and expertise are required. This paper proposes an improved faults detection, reconstruction and fault-tolerant control (FTC) scheme for motor systems (MS) with typical faults. For this purpose, a sliding mode controller (SMC) with an integral sliding surface is adopted. ⋯ However an appropriate combination of the adopted SMC and sliding mode observer (SMO), later it is designed to on-line detect and reconstruct the faults and also to give a sensorless control strategy which can achieve tolerance to a wide class of total additive failures. The closed-loop stability is proved, using the Lyapunov stability theory. Simulation results in healthy and faulty conditions confirm the reliability of the suggested framework.
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Principal component analysis (PCA) is a popular fault detection technique. It has been widely used in process industries, especially in the chemical industry. In industrial applications, achieving a sensitive system capable of detecting incipient faults, which maintains the false alarm rate to a minimum, is a crucial issue. ⋯ A dynamic PCA model is also developed for boiler leak detection. This new method is applied to boiler water/steam leak detection with real data from Syncrude Canada's utility plant in Fort McMurray, Canada. Our results demonstrate that the proposed method can effectively reduce false alarm rate, provide effective and correct leak alarms, and give early warning to operators.
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In this paper, an adaptive fault detection scheme based on a recursive principal component analysis (PCA) is proposed to deal with the problem of false alarm due to normal process changes in real process. Our further study is also dedicated to develop a fault isolation approach based on Generalized Likelihood Ratio (GLR) test and Singular Value Decomposition (SVD) which is one of general techniques of PCA, on which the off-set and scaling fault can be easily isolated with explicit off-set fault direction and scaling fault classification. ⋯ The complete scheme of PCA-based fault diagnosis procedure is proposed. The proposed scheme is first applied to Imperial Smelting Process, and the results show that the proposed strategies can be able to mitigate false alarms and isolate faults efficiently.